Chapter 5 from the Welding Handbook, Ninth Edition, Volume 2, “Welding Processes, Part 1,” has been selected by the AWS Product Development Committee as a service to industry professionals. This chapter covers the fundamental operating principles of the flux cored arc welding process and describes the necessary equipment and materials. Significant information is included for a variety of flux cored electrodes used in the major applications of FCAW. Welding procedures, process control, and weld quality are discussed. The chapter ends with comments on the economics of the process and important information on safe practices.
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